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 EV0020 (MP1591DN)
2A, 32V, 330KHz Step-Down Converter
The Future of Analog IC Technology
EVALUATION BOARD
DESCRIPTION
The EV0020 is the evaluation board for the MP1591; a high voltage step-down converter ideal for automotive power adapter battery chargers. Its wide 6.5V to 32V input voltage range covers the automotive battery's requirements. It achieves 2A continuous output for quick charge capability. Current mode operation provides fast transient response and eases loop stabilization. Fault protection includes cycle-by-cycle current limiting and thermal shutdown. In shutdown mode, the converter draws only 20A of supply current. The MP1591 requires a minimum number of readily available external components to complete a 2A step-down DC to DC converter solution.
FEATURES
* * * * * * * * * * * * * * * Wide 6.5V to 32V Input Operating Range 34V Absolute Maximum Input 2A Output Current Ceramic Input and Output Capacitors Up to 95% Efficiency 20A Shutdown Mode Fixed 330KHz Frequency Thermal Shutdown Cycle-by-Cycle Over Current Protection Output Adjustable From 1.23V to 21V Under Voltage Lockout Automotive Power Adapters PDA and Cellular Phone Battery Chargers Distributed Power Systems Automotive Aftermarket Electronics
APPLICATIONS
ELECTRICAL SPECIFICATIONS
Parameter Input Voltage Output Voltage Output Current Symbol VIN VOUT IOUT Value 6.5 to 32 5 2 Units V V A
"MPS" and "The Future of Analog IC Technology" are Registered Trademarks of Monolithic Power Systems, Inc.
EV0020 EVALUATION BOARD
(L x W x H) 2.1" x 1.4" x 0.5" (5.3cm x 3.5cm x 1.1cm) Board Number EV0020 MPS IC Number MP1591DN 1
EV0020 (MP1591DN) Rev. 1.5 www.MonolithicPower.com 12/21/2005 MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. (c) 2005 MPS. All Rights Reserved.
EV0020 (MP1591DN) - 2A, 32V, 330KHz STEP-DOWN CONVERTER EVALUATION BOARD
EVALUATION BOARD SCHEMATIC
VIN
GND
JP1 OFF
VIN
U1
EN BS
EN REF
MP1591
REF SW
C1 10nF D1 B340A-13
VOUT
COMP
FB
C6 NS
C3 1.8nF C4 NS
GND
GND
EV0020_S01
EV0020 BILL OF MATERIALS
Qty 1 1 1 2 1 1 1 1 1 1 Ref C1 C2 C3 C4, C6 C5 D1 R1 R2 R3 L1 L1 Alternate U1 47k 8.2k 15k 22H 22H Value 10nF 10F 1.8nF NS 22F Description Ceramic Capacitor, 50V, X7R Ceramic Capacitor, 35V Ceramic Capacitor, 50V, X7R Not Stuffed Ceramic Capacitor, 10V, 1210 Schottky Diode, 40V, 3A, SMA Film Resistor, 1% Film Resistor, 5% Film Resistor, 1% Inductor, 2.6A Inductor, 2.5A, Type D104C Step-Down Converter SO8 Package Manufacturer 0805 1210 0805 1210 AVX Taiyo Yuden AVX Taiyo Yuden Diodes Inc 0805 0805 0805 Yageo Panasonic Yageo Sumida Toko MPS Manufacturer P/N 08055C103KAT2A GMK325F106MH 08055C182KAT2A LMK325BJ226MM B340A-13 9C08052A4702FKHFT ERJ-6GEYJ822V 9C08052A1502FKHFT CDRH8D43-220 919AS-220M MP1591DN
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EV0020 (MP1591DN) Rev. 1.5 www.MonolithicPower.com 12/21/2005 MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. (c) 2005 MPS. All Rights Reserved.
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EV0020 (MP1591DN) - 2A, 32V, 330KHz STEP-DOWN CONVERTER EVALUATION BOARD
PRINTED CIRCUIT BOARD LAYOUT
Figure 1--Top Silk Layer
Figure 2--Top Layer
Figure 3--Bottom Layer
EV0020 (MP1591DN) Rev. 1.5 www.MonolithicPower.com 12/21/2005 MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. (c) 2005 MPS. All Rights Reserved.
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EV0020 (MP1591DN) - 2A, 32V, 330KHz STEP-DOWN CONVERTER EVALUATION BOARD
QUICK START GUIDE
The output voltage of this board is set to 5V. The board layout accommodates most commonly used inductors and output capacitors. 1. Attach the positive and negative ends of the load to VOUT and GND, respectively. 2. Attach the input voltage (6.5V VIN 32V) and input ground to VIN and GND, respectively. 3. To enable to the MP1591, apply a voltage (VEN 2V) to the EN pin. To disable it, connect the EN pin to ground. 4. The REF pin outputs a 5V reference voltage. If used, a 0.01F capacitor should be connected from this pin to GND to reduce switching ripple. Leave unconnected if not used. 5. The output voltage VOUT can be changed by varying R1. Calculate R1 using the formula:
V R1 = R3 x OUT - 1 where VFB = 1.23V and R3 is set at 15k. V FB
For example, for VOUT = 5.0V:
V 5 .0 V R1 = R3 x OUT - 1 = 15k x - 1 = 45.98k 47k standard 1% value. V 1.23 V FB
See Maximum Duty Cycle limits to determine allowable output voltage range.
NOTICE: The information in this document is subject to change without notice. Please contact MPS for current specifications. Users should warrant and guarantee that third party Intellectual Property rights are not infringed upon when integrating MPS products into any application. MPS will not assume any legal responsibility for any said applications.
EV0020 (MP1591DN) Rev. 1.5 www.MonolithicPower.com 12/21/2005 MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. (c) 2005 MPS. All Rights Reserved.
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